Portal robot solar panels with HSB, Wanshsin, Estun and Trio
Portal robot with a working range of 7600 x 400 x 2500 mm in the X-Y-Z plane where solar panels are stacked.
The HSB portal axes from the Gamma series with double guides are the basis of the system.
The X-Y-Z movements are performed with Estun EMG servomotors and Wanshsin planetary gearboxes.
At the bottom of the Z axis is a 3D manipulator driven with the compact Estun EMJ servo motors. The mass of the grab and the solar panel, a total of 75 kg, hangs on the Wanshsin planetary gearbox from the WAD series.
Interpolation of the 3D manipulator and the XYZ system is done with the Trio MC4N motion controller. The Estun servo controllers are controlled from the Trio control via EtherCAT control based. The Trio motion controller has been extended with a Touch Screen and additional I / O modules (Trio EtherCAT Flexslice system) for the complete machine control.
Palletizer with Trio Motion Controller, Estun servo and Stöber gears
Flexible programmable 4-axis palletizer robot. Heart in this application is the Trio Motion Controller where the 4 axis robot with 4 Estun servo drives is controlled via a coordinate transformation. The fast EtherCAT connection between the Trio MC4N-ECAT controller and the Estun Pronet-EC drives ensures accurate and simple communication. In addition to the Trio Motion Controller, mechanical components are also used, such as a slewing ring bearing for the rotation movement and a rack and pinion for the horizontal movement. Each servo shaft is equipped with a Stöber planetary gearbox or angle worm gearbox.
Advantages of solution
- Cost effective products of Estun and Trio Motion Technology
- Reliable and fast commissioning with EtherCAT
- Cost effective installation with EtherCAT bus
- Flexible and easy to programm with Trio Motion Perfect and RPS Kinematics
- Complete package of products by ATB Automation:
- Calculation and selection of the servomotors and gears
- Training and support of the motion controller, HMI and servodrives
Handling system diamonds with Estun, Stöber and HSB
ATB Automation has been brought in for automation of diamond order picking in a warehouse. Orders are processed by the HSB XYZ system, taking the diamonds via a barcode system from the shelves in the safe. The large XYZ system also places new diamonds to stock. Right next to the safe is a smaller second xyz system. This system loads the orders into and out of containers to and from the big xyz system in the safe.
The linear system consists of HSB-Beta Z linear axes with toothed belts. The large system in the safe has a range of 2500 x 2300 mm in the horizontal plane and 1790 mm in the vertical plane. The maximum velocities and accelerations that are achieved are 1 m/s and 2 m/s2.
The servo system is from the Chinese supplier Estun. The ProNet-EC servo drives are equipped with an EtherCAT bus system. This bus is used for control by a pc equiped with TwinCAT. The compact Estun EMJ servo motors are equiped with Stober PE ME planetary gearboxes and Stöber KL MQ bevel gear units.
The calculations and the selection of the components for an optimal XYZ drive system has been made by the sales engineer of ATB Automation. The supplier of the complete automatic warehouse took care of the commissioning and tuning of the system in close collaboration with one of the ATB Automation software engineers.
Welding of intermediate beams of trucks with Estun servo drives
Handling and welding of intermediate beams of trucks with an Estun ER robot and Estun servo drives.
The ProNet-EC servo drives are controlled over EtherCAT.
Cutting waffles with Trio, Estun, Wanshsin and HSB
A complete solution of ATB Automation has been used for cutting waffles.
Two servo driven lineair systems provide the input and output for plates of waffles. A third axis is used to print a cutting blade.
Central control is doe by the multi-axes Trio MC4N Motion Controller. The movements are recorded and matched in this controller. A Trio Uniplay display is being used for control. The Trio Motion Controller sends the Estun Pronet-EC servo drives real-time via the fast EtherCAT box.
The switchboard, programming and start-up of the system has been carried out by the ATB Automation project team.
Cookie production with Estun
The rotary moulder is suitable for the production of butter biscuit pastry, shortbread and pet biscuit pastry.
With a mold, the cookie is pressed out of the pastry and then lands on the main drive. Subsequently, the pastry is given a few operations, such as a guillotine, glaze device and a sprinkler. Every movement and operation is done with a separate Estun servo motor. The motors must run exactly synchronously in position. The control of the Estun Pronet drives via EtherCAT takes place via a Codesys based motion controller.
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